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GB 18564.1-2019

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GB 18564.1-2019 英文版 7839 购买 有增值税发票,[PDF]天数 <=10 道路运输液体危险货物罐式车辆 第1部分:金属常压罐体技术要求 有效

   
标准编号: GB 18564.1-2019 (GB18564.1-2019)
中文名称: 道路运输液体危险货物罐式车辆 第1部分:金属常压罐体技术要求
英文名称: Road tanker for dangerous liquid goods transportation--Part 1: Technical requirements of atmospheric pressure metal tank
行业: 国家标准
中标分类: T59
国际标准分类: 43.160
字数估计: 56,578
发布日期: 2019-10-14
实施日期: 2020-01-01
旧标准 (被替代): GB 18564.1-2006
起草单位: 扬州中集通华专用车有限公司、中国特种设备检测研究院、上海市气体工业协会、国家质量监督检验检疫总局特种设备安全监察局、上海华谊集团装备工程有限公司、广州特种承压设备检测研究院、荆门宏图特种飞行器制造有限公司、东营市特种设备检验所、杭州专用汽车有限公司、丹东黄海特种专用车有限责任公司、南京三圣物流有限公司、东莞永强汽车制造有限公司、航天晨光股份有限公司、程力专用汽车股份有限公司
归口单位: 中华人民共和国工业和信息化部
标准依据: Natural Resources Department Announcement No. 7 of 2019
提出机构: 中华人民共和国工业和信息化部
发布机构: 国家市场监督管理总局、中国国家标准化管理委员会

GB 18564.1-2019
Road tanker for dangerous liquid goods transportation--Part 1: Technical requirements of atmospheric pressure metal tank
ICS 43.160
T59
中华人民共和国国家标准
代替GB 18564.1-2006
道路运输液体危险货物罐式车辆
第1部分:金属常压罐体技术要求
2019-10-14发布
2020-01-01实施
国 家 市 场 监 督 管 理 总 局
中国国家标准化管理委员会 发 布
目次
前言 Ⅲ
1 范围 1
2 规范性引用文件 1
3 术语和定义 2
4 材料 3
5 设计 6
6 安全附件、仪表及装卸附件 14
7 制造 17
8 试验方法 22
9 检验规则 24
10 罐体标志 27
11 出厂文件 27
12 连接要求 27
13 实施日期 28
附录A(规范性附录) 常见液体危险货物介质及主要设计参数 29
附录B(资料性附录) 常见液体危险货物介质与罐体材料的相容性 34
附录C(资料性附录) 安全泄放装置的设计计算 38
附录D(规范性附录) 在用检查 41
附录E(资料性附录) 罐体合格证 44
附录F(资料性附录) 出厂检验证书 46
附录G(资料性附录) 罐体铭牌 47
前言
本标准的全部技术内容为强制性。
GB 18564《道路运输液体危险货物罐式车辆》由两部分组成:
---第1部分:金属常压罐体技术要求;
---第2部分:非金属常压罐体技术要求。
本部分为GB 18564的第1部分。
本部分按照GB/T 1.1-2009给出的规则起草。
本部分代替GB 18564.1-2006《道路运输液体危险货物罐式车辆 第1部分:金属常压罐体技术
要求》,与GB 18564.1-2006相比,除编辑性修改外技术变化如下:
---修改了第1章适用范围(见第1章,2006年版的第1章);
---删除了“压力”“计算压力”“罐体”“安全附件”“排放系统”的术语和定义(见2006年版的3.1、3.
2、3.3、3.4、3.5);
---修改了“液体”的术语和定义(见3.1,2006年版的3.7);
---增加了“罐式车”“罐式半挂车”“容积”“充装率”的术语和定义(见3.4、3.5、3.6、3.7);
---删除了第四章总论(见2006年版的第4章);
---删除了装运剧毒类介质的罐体有效容积的要求(见2006年版的5.1.1.4);
---删除了附录A以外的液体危险货物罐体设计的要求(见2006年版的5.1.1.5);
---修改了与介质接触的材料相容性的要求(见4.1.1,2006年版的5.2.1.4);
---增加了与受压元件相焊接的非受压元件用材料焊接性要求(见4.1.2);
---增加了设计压力大于或等于0.1MPa或真空度大于或等于0.02MPa的罐体材料和焊接材料
的要求(见4.1.3);
---增加了材料质量证明书及材料标志要求(见4.1.4);
---修改了罐体材料的一般要求(见4.2.1,2006年版的5.2.1.1、5.2.1.2);
---修改了与装运介质相对应罐体材料的选用要求(见4.2.2,2006年版的5.2.1.5、5.2.1.6);
---修改了罐体用钢材选用要求(见4.2.3,2006年版的5.2.2);
---增加了罐体受压元件用钢的要求(见4.2.3.1);
---增加了罐体用碳素钢和低合金钢化学成分要求(见4.2.3.2);
---删除了装运剧毒类介质的罐体用碳素钢和低合金钢钢板,在制造前的复验要求(见2006年版
的5.2.1.3);
---修改了罐体用钢材力学性能要求(见4.2.3.3,2006年版的5.2.2.2);
---增加了罐体用钢板的要求(见4.2.3.4);
---修改了罐体用锻件的要求(见4.2.3.5,2006年版的5.2.5);
---修改了罐体用管材的要求(见4.2.3.6,2006年版的5.2.6);
---修改了非金属衬里材料的相关规定(见4.2.5,2006年版的5.2.4);
---增加了选择焊接材料应考虑焊接接头力学性能与罐体母材的匹配,并保证焊接接头的抗拉强
度大于或等于母材标准规定的下限值(见4.3.2);
---增加了焊接材料应满足NB/T 47014焊接工艺评定的要求,评定合格后方可使用(见4.3.3);
---增加了与奥氏体不锈钢表面接触的保温材料氯离子含量的要求(见4.4.3);
---修改了保温层要求(见4.4.4,2006年版的5.2.8.3);
---增加了外购件、密封垫片、紧固件的要求(见4.5.1、4.5.2、4.5.3);
---删除了防火和防静电的要求(见2006年版的5.1.2);
---增加了罐体设计文件要求,包括风险评估报告、设计说明书、设计计算书、设计图样、制造技术
条件、使用说明书(见5.1.1);
---增加了罐体设计总图应注明内容要求(见5.1.2);
---增加了罐体图应注明内容要求(见5.1.3);
---修改了罐体与罐式车底盘的连接要求(见12.1,2006年版的5.3.1);
---增加了罐体设计时还应符合其他标准的要求(见5.2.1.1);
---增加了罐体设计代码与介质对应关系表(见5.2.1.2);
---修改了罐体横截面的要求(见5.2.1.4,2006年版的5.4.1.5);
---增加了非圆形截面的曲率半径要求(见5.2.1.5);
---修改了罐体设计应考虑正常工作中可能出现的载荷,增加液压试验时的液柱静压力,删除罐体
自重及装运介质的重力载荷(见5.2.2.1,2006年版的5.4.2.1);
---修改了罐体设计应考虑的惯性力(见5.2.2.2,2006年版的5.4.2.2);
---修改了罐体设计压力的要求(见5.2.4,2006年版的5.4.1.1、5.4.3.1);
---修改了罐体计算压力的要求(见5.2.5,2006年版的5.4.1.2、5.4.3.2);
---修改了可不考虑材料腐蚀裕量的条件(见5.2.8.2,2006年版的5.4.7.2);
---修改了介质毒性危害程度确定依据的标准(见5.2.9.3,2006年版的5.4.8.3);
---修改了最大允许充装量的计算方法及要求(见5.2.10,2006年版的5.4.9);
---修改了罐体计算厚度的计算要求(见5.2.11,2006年版的5.4.10);
---修改了罐体焊接接头系数要求,规定罐体应采用全焊透对接接头,焊接接头系数应按选定的建
造标准确定(见5.2.12,2006年版的5.4.10);
---修改明确了按基准钢设定的装有保护装置的圆筒体和最大曲率半径小于或等于2000mm的
非圆形筒体最小厚度要求(见5.2.13.3,2006年版的5.4.13.3);
---增加了两侧面的曲率半径小于或等于2000mm,顶部和底部曲率半径小于或等于3000mm
---修改了防止筒体刚性破坏的保护装置的要求(见5.2.13.5,2006年版的5.4.13.4);
---修改了焊接接头设计要求(见5.2.15.1,2006年版的5.4.1.3、5.4.1.4);
---修改了封头、隔仓板设计要求(见5.2.15.2,2006年版的5.4.13.5、5.4.13.6);
---修改了人孔的尺寸,并规定多仓的罐体,每一分仓应至少设置一个人孔(见5.2.15.4,2006年版
的5.4.16);
---修改了倾覆保护装置的要求(见5.2.16,2006年版的5.4.18.1);
---删除了衬里罐体的设计要求(见2006年版的5.4.18.2);
---增加了结构件与罐体的连接要求(见5.2.17);
---修改了罐体与支座连接部位应力校核的要求(见5.2.18.3,2006年版的5.4.12.3);
的公称压力要求(见5.3.3,2006年版的5.6.4);
---修改明确了当罐体设计代码第三部分为C和D时,装卸管路系统应设置在罐体顶部(见5.4.3、
5.4.4,2006年版的5.8.3、5.8.4、5.8.5);
---增加了对于易燃介质,泵送系统中的电路应符合GB/T 4208规定的IP54防护等级的要求(见
5.5.4);
---修改了扶梯、可折叠护栏和高空作业安全带的设置要求(见5.6,2006年版的5.9);
---修改了罐体耐压试验压力(见5.7.2,2006年版的5.4.17.2);
---修改了安全附件、仪表及装卸附件的一般要求(见6.1,2006年版的5.5.1);
---修改了安全泄放装置的组成及标记内容,并规定多个安全泄放装置的排放能力应当是各个安
---增加了与爆破片串联的安全阀的排放能力修正系数[见6.2.1.8h)];
---删除了气体在超压排放时排放口朝向的要求[见2006年版的5.5.2.11a)];
---修改了呼吸阀的出气开启压力和进气开启压力(见6.2.1.10,2006年版的5.5.2.10);
---增加了真空减压阀的设置要求(见6.2.2);
---修改了紧急切断装置的要求,规定紧急切断阀自始闭起,应在5s内闭止,阀体不得采用铸铁
或非金属材料制造,安装紧急切断阀的法兰应直接焊接在筒体或封头上(见6.2.3,2006年版
的5.5.3);
---增加了装卸阀门的要求,规定装卸阀门应在全开和全闭工作状态下进行气密性试验合格,阀体
不得选用铸铁或非金属材料制造且应有永久性标识或金属铭牌,手动阀门应在阀门承受气密
6.4.1.5、6.4.1.6);
---修改了装卸用管和快装接头的要求(见6.4.2,2006年版的5.5.4);
---删除了焊接人员与无损检测人员证书要求(见2006年版的6.1.2);
---增加了罐体的受压元件(封头、锻件等)以及安全附件、仪表和装卸附件等为外购、外协件时的
使用要求(见7.1.2);
---增加了罐体设计和制造一般要求(见7.2.1);
---增加了罐体制造中钢板表面机械损伤的处理要求(见7.2.2.2);
---修改了圆形截面的碟形、椭圆形封头的制造要求(见7.2.2.4,2006年版的6.2.3);
---修改了封头拼接的要求,规定中间板的宽度应大于或等于300mm,封头直边部分不应存在纵
---增加了罐体对接焊接接头的对口错边量b应小于或等于1.5mm的要求(见7.2.2.7);
---增加了筒体组装时不应采用十字焊缝的要求(见7.2.2.10);
---增加了机械加工表面和非机械加工表面的线性尺寸极限偏差要求(见7.2.2.15);
---增加了紧固件级别及螺栓性能要求(见7.2.2.16);
---增加了罐体的主要几何尺寸、管口方位要求(见7.2.2.17);
---修改了罐体施焊前进行焊接工艺评定及禁止施焊条件要求(见7.2.3.1、7.2.3.2,2006年版的
6.3.1、6.3.2);
---修改了罐体对接焊接接头的余高要求(见7.2.3.4,2006年版的6.3.4);
---修改明确了充装毒性程度为极度、高度危害介质及高合金钢制罐体的焊接接头表面不得有咬
---删除了施焊后应在焊接接头打上焊工钢印的要求(见2006年版的6.3.14);
---修改了热处理的要求(见7.2.4,2006年版的6.4);
---修改了无损检测的要求(见7.2.5,2006年版的6.5);
---增加了非圆形截面罐体直线度及圆弧区横截面上最大和最小成品内半径之差要求(见7.2.6);
---增加了盛水试验时焊接接头如有渗漏,返修后应重新试验的要求(见8.2.3);
---修改了耐压试验要求(见8.3,2006年版的7.3);
---修改了液压试验的试验方法(见8.3.2,2006年版的7.3.4.2);
---修改了气压试验的试验方法,并增加了气液组合压力试验要求及方法(见8.3.3,2006年版的7.4);
---修改了装卸用管和快装接头试验要求(见8.5.1,2006年版的7.5.1);
---增加了制造单位出厂检查要求(见9.2);
---修改了出厂检验项目(见9.3,2006年版的第8章);
---删除了罐体涂装要求(见2006年版的9.1);
---修改了罐体(车)标志要求(见第10章,2006年版的9.2、9.3);
---删除了贮存要求(见2006年版的第10章);
---修改了罐体(车)出厂技术文件和资料要求(见11.1,2006年版的11.1);
---删除了质量证明书中热处理报告要求(见2006年版的11.2);
---删除了定期检验要求(见2006年版的第12章);
---增加了连接要求(见第12章);
主要设计参数”中的介质数量(见表A.1,2006年版的表A.1);
---增加了罐体设计代码对应表(见表A.2);
---修改了常见液体危险货物介质与罐体材料的相容性列表,增加了“表B.1 常见液体危险货物
介质与罐体材料的相容性”中的介质数量(见表B.1,2006年版的表B.1);
---修改了附录C安全泄放装置的设计计算(见附录C,2006年版的附录C);
---删除了非圆形截面罐体的要求(见2006年版的附录D);
---增加了在用检查的要求(见附录D);
---增加了罐体合格证和产品数据表(见附录E);
---增加了出厂检验证书(见附录F);
本部分由中华人民共和国工业和信息化部提出并归口。
本部分起草单位:扬州中集通华专用车有限公司、中国特种设备检测研究院、上海市气体工业协会、
国家质量监督检验检疫总局特种设备安全监察局、上海华谊集团装备工程有限公司、广州特种承压设备
检测研究院、荆门宏图特种飞行器制造有限公司、东营市特种设备检验所、杭州专用汽车有限公司、丹东
黄海特种专用车有限责任公司、南京三圣物流有限公司、东莞永强汽车制造有限公司、航天晨光股份有
限公司、程力专用汽车股份有限公司。
本部分主要起草人:房坤、周伟明、陈朝晖、寿比南、李军、肖超波、肖学文、施锋萍、魏巍、沈建明、
王继鑫、刘洪庆、黄强华、李光海、丁浩、王特夫、许家龙、程阿罗。
本部分所代替标准的历次版本发布情况为:
---GB 18564.1-2006。
道路运输液体危险货物罐式车辆
第1部分:金属常压罐体技术要求
1 范围
GB 18564的本部分规定了道路运输液体危险货物罐式车辆(以下简称罐车)的金属常压罐体(以下
简称罐体)的材料、设计、安全附件、仪表及装卸附件、制造、试验方法、检验规则、标志与标识、出厂文件
等要求。
本部分适用于同时满足下列条件的罐体:
a) 充装介质为液体危险货物的;
c) 金属材料制造且与定型汽车底盘或与罐式半挂车行走机构为永久性连接的。
本部分不适用于非金属材料、真空绝热结构或军事装备等有特殊要求的罐体。
对不能采用本部分进行设计的罐体,允许采用以下方法设计,但需按照国家有关规定进行评定、
认可:
---包括有限元法在内的应力分析;
---验证性实验分析(如实验应力分析、验证性液压试验);
---用可比的已投入使用的结构进行对比验证设计。
注1:罐体界定范围如下:
a) 罐体与管路焊接连接的第一道环向接头的坡口面;
封面;
c) 罐体开孔部分的端盖、端塞及其紧固件;
d) 罐体与非受压元件的连接焊缝。
注2:管路包括所有与罐体相连接的管子与管件。
注3:附件包括所有安全附件、仪表及装卸附件。
2 规范性引用文件
下列文件对于本文件的应用是必不可少的。凡是注日期的引用文件,仅注日期的版本适用于本文
件。凡是不注日期的引用文件,其最新版本(包括所有的修改单)适用于本文件。
GB/T 150(所有部分) 压力容器
GB/T 229 金属材料 夏比摆锤冲击试验方法
GB/T 700 碳素结构钢
GB/T 713 锅炉和压力容器用钢板
GB 1589 汽车、挂车及汽车列车外廓尺寸、轴荷及质量限值
GB/T 1591 低合金高强度结构钢
GB/T 1804 一般公差 未注公差的线性和角度尺寸的公差
GB/T 2975 钢及钢产品 力学性能试验取样位置及试样制备
GB/T 3274 碳素结构钢和低合金结构钢热轧钢板和钢带

GB 18564.1-2019
Road tanker for dangerous liquid goods transportation--Part 1. Technical requirements of atmospheric pressure metal tank
ICS 43.160
T59
National Standards of People's Republic of China
Replace GB 18564.1-2006
Road transport liquid dangerous goods tank vehicle
Part 1. Technical requirements for metal atmospheric tanks
Part 1. Technicalrequirementsofatmosphericpressuremetaltank
Published on.2019-10-14
2020-01-01 implementation
State market supervision and administration
China National Standardization Administration issued
Content
Foreword III
1 range 1
2 Normative references 1
3 Terms and Definitions 2
4 Material 3
5 Design 6
6 Safety accessories, instruments and handling accessories 14
7 Manufacturing 17
8 Test method 22
9 Inspection rules 24
10 tank logo 27
11 Factory file 27
12 connection requirements 27
13 Implementation date 28
Appendix A (Normative) Common liquid dangerous goods medium and main design parameters 29
Appendix B (informative) Compatibility of common liquid dangerous goods media with tank materials 34
Appendix C (informative) Design and calculation of safety relief devices 38
Appendix D (Normative Appendix) In-use inspection 41
Appendix E (informative) Tank certificate 44
Appendix F (informative) Factory inspection certificate 46
Appendix G (informative) Tank nameplate 47
Foreword
The full technical content of this standard is mandatory.
GB 18564 "Land transport liquid dangerous goods tank vehicles" consists of two parts.
--- Part 1. Technical requirements for metal atmospheric pressure tanks;
--- Part 2. Technical requirements for non-metallic atmospheric tanks.
This part is the first part of GB 18564.
This part is drafted in accordance with the rules given in GB/T 1.1-2009.
This part replaces GB 18564.1-2006 "Roller transporting liquid dangerous goods tank vehicles - Part 1. Metal atmospheric tank technology
Requirements, compared with GB 18564.1-2006, except for editorial changes, the technical changes are as follows.
--- Revised the scope of application of Chapter 1 (see Chapter 1, Chapter 1 of the.2006 edition);
--- Removed the terms and definitions of “pressure”, “computational pressure”, “tank”, “safety attachment” and “emission system” (see 3.1, 3. in.2006 edition).
2. 3.3, 3.4, 3.5);
---Modified the terminology and definition of "liquid" (see 3.1, 3.7 of.2006 edition);
---Added the terms and definitions of "tank", "tank semi-trailer", "volume" and "filling rate" (see 3.4, 3.5, 3.6, 3.7);
--- Removed the general chapter of Chapter 4 (see Chapter 4 of the.2006 edition);
--- Removed the requirement for the effective volume of the tank for the shipment of highly toxic media (see 5.1.1.4 of the.2006 edition);
--- Removed the requirements for tank design for liquid dangerous goods other than Appendix A (see 5.1.1.5 of.2006 edition);
--- Revised the requirements for material compatibility with media contact (see 4.1.1,.2006 edition 5.2.1.4);
--- Increased weldability requirements for materials for non-compressed components welded to stressed components (see 4.1.2);
--- Increased tank material and welding material with design pressure greater than or equal to 0.1 MPa or vacuum greater than or equal to 0.02 MPa
Requirements (see 4.1.3);
--- Increased material quality certificate and material marking requirements (see 4.1.4);
--- Revised the general requirements for tank materials (see 4.2.1,.2006 editions 5.2.1.1, 5.2.1.2);
--- Revised the selection requirements for tank materials corresponding to the shipping medium (see 4.2.2,.2006 editions 5.2.1.5, 5.2.1.6);
--- Revised the selection requirements for steel for tanks (see 4.2.3, 5.2.2 of.2006 edition);
--- Increased the requirements for steel for pressure components of tanks (see 4.2.3.1);
--- Increased chemical composition requirements for carbon steel and low alloy steel for tanks (see 4.2.3.2);
--- Removed carbon steel and low-alloy steel steel for tanks loaded with highly toxic medium, re-inspection requirements before manufacturing (see.2006 edition)
5.2.1.3);
--- Revised the mechanical properties of steel for tanks (see 4.2.3.3, 5.2.2.2 of.2006 edition);
--- Increased the requirements for steel plates for tanks (see 4.2.3.4);
--- Revised the requirements for forgings for tanks (see 4.2.3.5, 5.2.5 of the.2006 edition);
--- Revised the requirements for tubing for tanks (see 4.2.3.6, 5.2.6 of.2006 edition);
--- Revised the relevant provisions of non-metallic lining materials (see 4.2.5, 5.2.4 of the.2006 edition);
--- Increased the selection of welding materials should consider the mechanical properties of welded joints and the matching of the base material of the tank, and ensure the tensile strength of the welded joint
--- Increased welding materials should meet the requirements of NB/T 47014 welding procedure qualification, and can be used after passing the assessment (see 4.3.3);
--- Increased the chloride ion content of insulation materials in contact with the surface of austenitic stainless steel (see 4.4.3);
---Modified insulation requirements (see 4.4.4,.2006 edition 5.2.8.3);
--- Increased requirements for purchased parts, gaskets, fasteners (see 4.5.1, 4.5.2, 4.5.3);
--- Removed the requirements for fire and anti-static (see 5.1.2 in.2006);
--- Increased tank design documentation requirements, including risk assessment reports, design specifications, design calculations, design drawings, manufacturing techniques
Conditions, instructions for use (see 5.1.1);
--- Increased the general design of the tank design should indicate the content requirements (see 5.1.2);
--- Increased the tank diagram should indicate the content requirements (see 5.1.3);
--- Revised the connection requirements between the tank and the tank semi-trailer (see 12.2, 5.3.2 of the.2006 edition);
--- Increased tank design should also meet the requirements of other standards (see 5.2.1.1);
--- Added a table of correspondence between tank design code and medium (see 5.2.1.2);
--- Revised the requirements for the cross section of the tank (see 5.2.1.4, 5.4.1.5 of the.2006 edition);
--- Increased the radius of curvature of non-circular sections (see 5.2.1.5);
--- Modified the tank design should consider the load that may occur in normal work, increase the static pressure of the liquid column during the hydraulic test, delete the tank
Self-weight and gravity load of the shipping medium (see 5.2.2.1, 5.4.2.1 of.2006 edition);
--- Revised the inertial force that the tank design should consider (see 5.2.2.2, 5.4.2.2 of the.2006 edition);
--- Revised the requirements for tank design pressure (see 5.2.4,.2006 editions 5.4.1.1, 5.4.3.1);
--- Revised the allowable stress requirements (see 5.2.7, 5.4.6 for the.2006 edition);
--- Revised conditions that may not consider material corrosion allowance (see 5.2.8.2, 5.4.7.2 of.2006 edition);
--- Revised the criteria for determining the degree of toxicity of the medium (see 5.2.9.3, 5.4.8.3 of the.2006 edition);
--- Revised the calculation method and requirements for the maximum allowable filling amount (see 5.2.10, 5.4.9 of.2006 edition);
--- Revised the calculation requirements for the calculated thickness of the tank (see 5.1.21, 5.4.10 of the.2006 edition);
--- Revised the tank joint joint coefficient requirements, the tank body should be fully welded through butt joints, the welded joint coefficient should be selected according to the selected
The standard is determined (see 5.2.12, 5.4.10 of the.2006 edition);
--- Revised the cylinder with the protection device set according to the reference steel and the maximum radius of curvature less than or equal to.2000mm
Minimum thickness requirements for non-circular cylinders (see 5.2.13.3, 5.4.13.3 of the.2006 edition);
Minimum thickness requirements for non-circular cylinders (see 5.2.13.4);
--- Revised the requirements for protective devices to prevent the rigid failure of the cylinder (see 5..2.1.5, 5.4.13.4 of the.2006 edition);
---Modified welding joint design requirements (see 5.2.15.1,.2006 edition of 5.4.1.3, 5.4.1.4);
--- Revised the design requirements for the head and compartment board (see 5..2.15, 5.4.13.5, 5.4.13.6 of the.2006 edition);
---Modified the size of the manhole and specified the tank of multiple warehouses. At least one manhole should be set for each bin (see 5.2.15.4,.2006 edition)
5.4.16);
--- Revised the requirements for overturning protection devices (see 5.4.11, 5.4.18.1 of the.2006 edition);
--- Removed the design requirements for the liner tank (see 5.4.18.2 of the.2006 edition);
--- Increased the connection requirements of structural parts and tanks (see 5.2.17);
---Modified the layout of pipelines, increasing the distance requirements between pipelines and exhaust pipes, silencers and fire-stop devices, and piping and piping accessories
Nominal pressure requirements (see 5.3.3, 5.6.4 of the.2006 edition);
--- The modification clarifies that when the third part of the tank design code is C and D, the loading and unloading piping system should be placed at the top of the tank (see 5.4.3,
5.4.4, 5.8.3, 5.8.4, 5.8.5) of the.2006 edition;
--- Increased for flammable media, the circuit in the pumping system should meet the requirements of IP54 protection class specified in GB/T 4208 (see
5.5.4);
---Modified the requirements for the setting of escalators, collapsible guardrails and aerial work safety belts (see 5.6, 5.9 of.2006 edition);
---Modified the tank pressure test pressure (see 5.7.2, 5.4.17.2 of the.2006 edition);
--- Revised the general requirements for safety accessories, instruments and handling accessories (see 6.1, 5.5.1 of the.2006 edition);
The sum of the discharge capacity of the full bleeder (see 6.2.1.1, 6.2.1.6, 5.5.2.1, 5.5.2.7 of the.2006 edition);
--- Increased the discharge capacity correction factor of the safety valve in series with the rupture disc [see 6.2.1.8h)];
--- Removed the requirement for the discharge port orientation of the gas during overpressure discharge [see.2006 edition of 5.5.2.11a)];
---Modified the outlet opening pressure and intake opening pressure of the breathing valve (see 6.2.1.10, 5.5.2.10 of the.2006 edition);
--- Increased the setting requirements for vacuum relief valves (see 6.2.2);
---Modified the requirements of the emergency shut-off device, stipulated that the emergency shut-off valve should be closed within 5s from the beginning, and the valve body should not be cast iron.
Or non-metallic materials, flanges for installation of emergency shut-off valves shall be welded directly to the cylinder or head (see 6.2.3,.2006 edition)
5.5.3);
--- Increased the requirements for loading and unloading valves, stipulated that the loading and unloading valve should be tested for air tightness under full open and fully closed working conditions, the valve body
Fully open and fully closed under the pressure of sexual test, should not feel abnormal resistance, idling, etc. (see 6.4.1.3, 6.4.1.4,
6.4.1.5, 6.4.1.6);
---Modified requirements for loading and unloading pipes and quick-fit joints (see 6.4.2, 5.5.4 of.2006 edition);
--- Removed the certificate requirements for welding personnel and non-destructive testing personnel (see 6.1.2 of.2006 edition);
--- Increased the pressure components (heads, forgings, etc.) of the tank and safety accessories, instruments and loading and unloading accessories, etc. for outsourcing and outsourcing
Requirements for use (see 7.1.2);
--- Increased general requirements for tank design and manufacturing (see 7.2.1);
--- Increased the handling requirements for mechanical damage to the surface of steel plates in the manufacture of cans (see 7.2.2.2);
---Modified the manufacturing requirements for dish-shaped and elliptical heads with circular cross-section (see 7.2.2.4, 6.2.3 of.2006 edition);
Wrinkle (see 7.2.2.5, 7.2.2.6,.2006 edition 6.2.4, 6.2.6);
--- Increased the requirement that the amount of misalignment b of the butt welded joint of the tank should be less than or equal to 1.5 mm (see 7.2.2.7);
--- Increased the requirement that the cross weld should not be used when assembling the cylinder (see 7.2.2.10);
--- Increased linear dimension limit deviation requirements for machined and non-machined surfaces (see 7.2.2.15);
--- Increased fastener grade and bolt performance requirements (see 7.2.2.16);
--- Increased the main geometrical dimensions of the tank and nozzle orientation requirements (see 7.2.2.17);
--- Revised the welding procedure qualification and the prohibition of welding requirements before the welding of the tank (see 7.2.3.1, 7.2.3.2,.2006 edition)
6.3.1, 6.3.2);
--- Revised the remaining requirements for the butt welded joint of the tank (see 7.2.3.4, 6.3.4 of the.2006 edition);
Edge defects (see 7.2.3.6,.2006 version 6.3.6);
--- Removed the requirement to weld welder seals on welded joints after welding (see 6.3.14 of.2006 edition);
--- Revised the requirements for heat treatment (see 7.2.4, 6.4 of.2006 edition);
--- Revised the requirements for non-destructive testing (see 7.2.5, 6.5 of.2006 edition);
--- Increased the straightness of the non-circular section tank and the difference between the maximum and minimum inner radius of the cross section of the arc zone (see 7.2.6);
--- Increased the leakage of welded joints during the water test, and the requirements for retesting after repair (see 8.2.3);
--- Modified the withstand voltage test requirements (see 8.3,.2006 version 7.3);
--- Revised the test method for hydraulic test (see 8.3.2, 7.3.4.2 of.2006 edition);
--- Revised the test method of the air pressure test, and increased the requirements and methods of the gas-liquid combined pressure test (see 8.3.3,.2006 version 7.4);
--- Increased in-use inspection requirements (see 9.1);
--- Increased the inspection requirements of the manufacturing unit (see 9.2);
---Modified factory inspection items (see Chapter 8 of 9.3,.2006 edition);
--- Removed the can coating requirements (see 9.1 of.2006 edition);
--- Revised the tank (vehicle) marking requirements (see Chapter 10,.2006 editions 9.2, 9.3);
--- Removed storage requirements (see Chapter 10 of the.2006 edition);
---Modified the technical documents and data requirements for the tank (vehicle) factory (see 11.1, 11.1 of the.2006 edition);
--- Removed the heat treatment report requirements in the quality certificate (see 11.2 of the.2006 edition);
--- Removed periodic inspection requirements (see Chapter 12 of the.2006 edition);
--- Modified the common liquid dangerous goods medium and main design parameters table, adding "Table A.1 common liquid dangerous goods medium and
Number of media in the main design parameters (see Table A.1, Table A.1 of the.2006 edition);
--- Added the tank design code correspondence table (see Table A.2);
--- Revised the compatibility list of common liquid dangerous goods medium and tank material, adding "Table B.1 common liquid dangerous goods
The number of media in the compatibility of the media with the tank material (see Table B.1, Table B.1 of the.2006 edition);
--- Revised the design calculation of Appendix C safety relief device (see Appendix C, Appendix C of the.2006 edition);
--- Removed the requirement for non-circular section tanks (see Appendix D of the.2006 edition);
--- Increased the requirements for in-use inspections (see Appendix D);
--- Added tank certificate and product data sheet (see Appendix E);
--- Added tank nameplate (see Appendix G).
This part is proposed and managed by the Ministry of Industry and Information Technology of the People's Republic of China.
This section drafted by. Yangzhou CIMC Tonghua Special Vehicle Co., Ltd., China Special Equipment Inspection and Research Institute, Shanghai Gas Industry Association,
Special Equipment Safety Supervision Bureau of the General Administration of Quality Supervision, Inspection and Quarantine, Shanghai Huayi Group Equipment Engineering Co., Ltd., Guangzhou Special Pressure Equipment
Testing Research Institute, Jingmen Hongtu Special Aircraft Manufacturing Co., Ltd., Dongying Special Equipment Inspection Institute, Hangzhou Special Purpose Vehicle Co., Ltd., Dandong
Huanghai Special Special Vehicle Co., Ltd., Nanjing Sansheng Logistics Co., Ltd., Dongguan Yongqiang Automobile Manufacturing Co., Ltd., Aerospace Chenguang Co., Ltd.
Limited company, Chengli Special Purpose Vehicle Co., Ltd.
The main drafters of this section. Fang Kun, Zhou Weiming, Chen Zhaohui, Shoubinan, Li Jun, Xiao Chaobo, Xiao Xuewen, Shi Fengping, Wei Wei, Shen Jianming,
Wang Jixin, Liu Hongqing, Huang Qianghua, Li Guanghai, Ding Hao, Wang Tefu, Xu Jialong, Cheng Aro.
---GB 18564-2001;
---GB 18564.1-2006.
Road transport liquid dangerous goods tank vehicle
Part 1. Technical requirements for metal atmospheric tanks
1 Scope
This part of GB 18564 specifies metal atmospheric pressure tanks for road transport liquid dangerous goods tank vehicles (hereinafter referred to as tank trucks) (below
Materials, designs, safety accessories, instruments and loading and unloading accessories, manufacturing, test methods, inspection rules, signs and labels, and factory documents
Wait for the request.
This section applies to tanks that meet the following conditions.
   
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