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电动汽车用驱动电机系统接口
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QCT 896-2011
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标准编号: QC/T 896-2011 (QC/T896-2011)
中文名称: 电动汽车用驱动电机系统接口
英文名称: Interface of electrical machine system for electric vehicles
行业: 汽车行业标准 (推荐)
中标分类: T21
国际标准分类: 43.040
字数估计: 14,164
发布日期: 2011-12-20
实施日期: 2012-07-01
引用标准: GB/T 11918; GB 14711-2006; GB/T 18488; GB/T 19596; QC/T 417.1
起草单位: 上海电驱动有限公司
归口单位: 全国汽车标准化技术委员会
标准依据: 工业和信息化部公告2011年第43号;行业标准备案公告2012年第5号(总第149号)
范围: 本标准规定了电动汽车用驱动电机系统的电气接口型式、信号定义, 对驱动电机系统的机械接口做了通用性的规定。本标准适用于电动汽车用驱动电机系统, 不适用于车用辅助电机系统。
QC/T 896-2011: 电动汽车用驱动电机系统接口
QC/T 896-2011 英文名称: Interface of electrical machine system for electric vehicles
QC/T 896—2011
中华人民共和国汽车行业标准
电动汽车用驱动电机系统接口
中华人民共和国工业和信息化部
前 言
本标准按照GB/T1.1—2009 给出的规则起草。
本标准由全国汽车标准化技术委员会(SAC/TC114) 提出并归口。
本标准起草单位：上海电驱动有限公司、中国汽车技术研究中心、上海机动车检测中心、中航光 电科技股份有限公司、
南车株洲电力机车研究所有限公司、北京理工大学、北京汽车新能源汽车有限 公司、东风汽车公司技术中心、
郑州宇通客车股份有限公司、苏州智绿环保科技有限公司。
本标准主要起草人：贡俊、张琴、孟祥峰、刘延林、武学顺、郭淑英、徐延东、宋强、蒋时军、廖岳峰、
李波、罗建武、彭能岭、尹家彤。
1 范围
本标准规定了电动汽车用驱动电机系统的电气接口型式、信号定义，对驱动电机系统的机械接口作了通用性的规定。
本标准适用于电动汽车用驱动电机系统，不适用于车用辅助电机系统。
2 规范性引用文件
下列文件对于本标准的应用是必不可少的。凡是注日期的引用文件，仅所注日期的版本适用于 本标准。
凡是不注日期的引用文件，其最新版本(包括所有的修改单)适用于本标准。
GB/T11918 工业用插头插座和耦合器 第1部分：通用要求
GB 14711—2006 中小型旋转电机安全要求
GB/T18488 电动汽车用电机及控制器技术条件
CB/T 19596 电动汽车术语
QC/T417.1 车用电线束插接器第1部分：定义 试验方法和一般性能要求(汽车部分)
3 术语定义
GB/T 19596、QC/T 417.1界定的术语以及下列定义适用于本标准。
4 连接方式
4.1电气接口
4.1.1通用要求：
电气接口的防触电保护、接地措施、外壳防护等级、接触电阻等应符合GB/T 11918的相关要求，
环境、工作温度、振动应符合GB/T 18488的相关要求。
4.1.2动力电气接口的连接方式：
动力电气接口的连接方式包括快速连接方式和固定连接方式。快速连接方式采用快速连接器
连接；固定连接方式采用连接端子连接。
4.1.2.1 快速连接器：
在机械安装和性能方面，同一型号快速连接器的插头、插座之间应能完全互换。快速连接器单
个接触件(材料为黄铜或紫铜，表面镀金或镀银)的额定工作电流应符合表1的规定限值。
4.1.2.2 连接端子：
接线盒应符合整车对驱动电机系统的设计要求，连接端子应符合GB 14711—2006 中5 . 12的规
定。对于接片端子型，其持续电流及结构型式满足表2的规定。
4.1.3 控制信号接口的连接方式：
4.1.3.1电机控制信号接口：
采用旋转变压器、开关型霍尔两种类型传感器的电机输入输出信号推荐采用表3的定义，采用
其他类型传感器信号推荐采用表4的定义。
4.1.3.2控制器控制信号接口：
采用旋转变压器、开关型霍尔两种类型传感器的控制器输入输出信号推荐采用表5的定义，
采 用其他类型传感器信号推荐采用表6的定义。
4.1.3.3 控制电气接口的连接方式：
4.1.3.3.1 电机控制信号接口的连接方式：
电机控制信号推荐采用12针或8针的法兰式连接器，连接器安装尺寸及安装方式见附录A 的A.1 、A.2。
4.1.3.3.2控制器控制信号接口的连接方式：
控制器控制信号推荐采用23针法兰式连接器，连接器安装尺寸及安装方式见附录A 的 A.3。
4.2 机械接口
4.2.1 安装方式：
电机和控制器的安装方式由生产单位与用户协商确定，满足整车抗震性、防护要求。
4.2.2 电机与传动机构的连接方式：
电机与传动器的连接方式由制造商与用户协商确定。纯电驱动电动乘用车用驱动电机与传动
结构的连接方式推荐采用渐开线外花键方式，渐开线花键优先采用表7中的花键值。
4.3 冷却液管路接口
使用冷却液的电机与控制器应按表8要求选配冷却液接口。
QC/T 896-2011
ICS 43.040
T 21
QC
AUTOMOTIVE INDUSTRY STANDARD
OF THE PEOPLE'S REPUBLIC OF CHINA
Interface of electrical machine system
for electric vehicles
ISSUED ON. DECEMBER 20, 2011
IMPLEMENTED ON. JULY 01, 2012
Issued by. Ministry of Industry and Information Technology of the
People's Republic of China.
Notice of Ministry of Industry and Information
Technology of the People's Republic of China
2011 No.43
The Ministry of Industry and Information Technology has approved 1081
industry standards (as for the standard number, name, main content and date
of implementation, see Appendix 1) AND 19 non-ferrous, metallurgical
industry standard samples (see Appendix 2), including 258 chemical industry
standards, 7 petrochemical industry standards, 43 metallurgical industry
standards (including 11 standard samples), 148 non-ferrous industry
standards (including 8 standard samples), 92 building materials industry
standard 92, 11 rare earth industry standards, 3 gold industry standards, 85
textile industry standards, 125 light industry standards, 49 automotive
industry standards, 177 mechanical industry standards, AND 102
communications industry standards, which are hereby announced.
The aforementioned chemical industry standards are published by the
Chemical Industry Press; the petrochemical industry standards are published
by the China Petrochemical Press; the metallurgical industry standards are
published by the Metallurgical Industry Press; the nonferrous metals, gold,
rare earth and textile industry standards are published by China Standard
Press; the building material industry standards are published by Building
Materials Industry Press; the light industry standards are published by the
China Light Industry Press; the machinery industry standards are published
by the Machinery Industry Press; the automobile industry standards are
published by the China Planning Press; AND the communications industry
standards area published by the People's Posts and Telecommunications
Press.
Appendix. 49 automotive industry standard number, name and start date of
implementation
Ministry of Industry and Information Technology of the People's Republic of
China
December 20, 2011
Appendix.
49 automotive industry standard number, name and start date of
implementation
No. Standard number Standard name Replaced standard number
Implementation
date
1 QC/T 893-2011 Failure classification and assessment of electrical machine system for electric vehicles 2012-07-01
2 QC/T 894-2011 On board measurement methods for emissions from heavy-duty hybrid electric vehicles 2012-07-01
3 QC/T 895-2011 On-board conductive charger for electric vehicles 2012-07-01
4 QC/T 896-2011 Interface of electrical machine system for electric vehicles 2012-07-01
5 QC/T 897-2011 Technical specification of battery management system for electric vehicles 2012-07-01
6 QC/T 853-2011 Hexagon flange removing scraps bolts 2012-07-01
7 QC/T 854-2011 Bolt with double end 2012-07-01
8 QC/T 855-2011 Hexalobular socket pan head screws 2012-07-01
9 QC/T 856-2011 Hexagon lobular socket countersunk head screws 2012-07-01
10 QC/T 857-2011 Weld studs 2012-07-01
11 QC/T 858-2011 Hexagon thick nuts-fine thread 2012-07-01
12 QC/T 859-2011 A type square nuts box 2012-07-01
13 QC/T 860-2011 Hexagon weld nuts 2012-07-01
14 QC/T 861-2011 Flat head threaded tubular hexagon blind rivets 2012-07-01
15 QC/T 862-2011 B type square nuts box 2012-07-01
16 QC/T 863-2011 Square weld nuts 2012-07-01
17 QC/T 864-2011 Hexagonal nuts with serrated flange 2012-07-01
18 QC/T 865-2011 Tapping rivets 2012-07-01
19 QC/T 866-2011 Hexalobular socket raised countersunk head screws 2012-07-01
20 QC/T 867-2011 Round weld nut 2012-07-01
21 QC/T 868-2011 Plastic hexagon nuts 2012-07-01
No. Standard number Standard name Replaced standard number
Implementation
date
23 QC/T 870-2011 Double end studs bm = 1.25d 2012-07-01
24 QC/T 871-2011 Double end studs bm = 2d 2012-07-01
25 QC/T 872-2011 Hexagon weld nuts with flange 2012-07-01
26 QC/T 873-2011
Hexalobular socket raised countersunk (oval)
head self drilling screws with tapping screw
2012-07-01
27 QC/T 874-2011 Hexalobular socket countersunk head self drilling screws with tapping screw thread 2012-07-01
28 QC/T 875-2011 Hexalobular socket pan head self drilling screws with tapping screw thread 2012-07-01
29 QC/T 876-2011 Hexagon collar head tapping screws for plastic 2012-07-01
30 QC/T 877-2011 Hexagon flange head tapping screws for plastic 2012-07-01
31 QC/T 878-2011 Hexalobular socket pan head tapping screws for plastic 2012-07-01
32 QC/T 879-2011 Plastic expansion nut with one end – type E 2012-07-01
33 QC/T 880-2011 No unscrew bolt 2012-07-01
34 QC/T 881-2011 Welding nuts for plastic 2012-07-01
36 QC/T 883-2011 Sealing plug 2012-07-01
37 QC/T 884-2011 Hexagon socket pipe magnetic plugs 2012-07-01
38 QC/T 885-2011 B type spring nuts – prevailing torque type 2012-07-01
39 QC/T 886-2011 Weld studs for arc welding 2012-07-01
40 QC/T 887-2011 Ventilating hose assembly 2012-07-01
41 QC/T 888-2011 All – metal hexagon collar weld nut – prevailing torque type 2012-07-01
42 QC/T 889-2011 Retainers for shafts – A type 2012-07-01
43 QC/T 890-2011 Plastic expansion nut with open end – type D 2012-07-01
44 QC/T 891-2011 Welding screws for plastic 2012-07-01
46 QC/T 608-2011 B type spring nuts QC/T 608-1999 2012-07-01
47 QC/T 712-2011 Weld nuts for fixing the safety belt devices of vehicles QC/T 712-2004 2012-07-01
48 QC/T 616-2011 Plastic expansion nut with open end – type C QC/T 616-1999 2012-07-01
49 QC/T 615-2011 Plastic expansion nut with open end – type B QC/T 615-1999 2012-07-01
Table of Contents
Foreword ... 6
1 Scope ... 7
2 Normative references ... 7
3 Terms and definitions ... 7
Appendix A (Informative) Installation dimensions AND installation methods of
electrical machine’s control signal connector ... 14
Foreword
This standard was drafted in accordance with the rules specified in GB/T
1.1-2009.
This standard was proposed by AND shall be under the jurisdiction of the
National Automotive Standardization Technical Committee (SAC/TC 114).
The drafting organizations of this standard. Shanghai Electric Drive Co., Ltd.,
China Automotive Technology and Research Center, Shanghai Motor
CSR Zhuzhou Electric Locomotive Research Institute Co., Ltd., Beijing
Institute of Technology, BAIC Motor New Energy Automotive Co., Ltd.,
Dongfeng Motor Corporation Technology Center, Zhengzhou Yutong Bus
Co., Ltd., Suzhou Green Environmental Protection Technology Co., Ltd.
Green.
The main drafters of this standard. Gong Jun, Zhang Qin, Meng Xiangfeng,
Liu Yanlin, Wu Xueshun, Guo Shuying, Xu Yandong, Song Qiang, Jiang
Shijun, Liao Yuefeng, Li Bo, Luo Jianwu, Peng Nengling, Yin Jiatong.
Interface of electrical machine system
1 Scope
This standard specifies the electrical interface type and signal definition of the
electrical machine system for electric vehicles, AND provides the general
requirements for the mechanical interface of the electrical machine system.
This standard is applicable to the electrical machine system for electric
vehicles, not applicable to the auxiliary machine system for automotive.
2 Normative references
The following documents are essential to the application of this document.
For the dated documents, only the versions with the dates indicated are
version (including all the amendments) are applicable to this Standard.
GB/T 11918 Plugs, socket – outlet and couplers for industrial purposes -
Part 1. General requirements
GB 14711-2006 Safety requirements of small and medium size rotating
electrical machines
GB/T 18488 General specification of the electrical machines and
controllers for electric vehicles
GB/T 19596 Terminology of electric vehicles
QC/T 417.1 Road vehicles – Connections for on-board electrical wiring
requirements (the automobile part)
3 Terms and definitions
The terms as defined in GB/T 19596, QC/T 417.1 AND the following
definitions apply to this standard.
3.1
Electrical interface
It refers to the electrical components which are used to connect the
electrical machine AND the controller, as well as the Controller AND the
complete vehicle, including the power electrical interface AND the signal
3.1.1
Power interface
It refers to the power electrical components which are used to connect the
electrical machine AND the controller, as well as the Controller AND the
complete vehicle, including the controller power input interface, the
controller power output interface, AND the electrical machine power input
interface.
3.1.2
Signal interface
electrical ma...
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